2013年8月30日星期五

The basic situation of the Worm Gear

   Worm gear shaft used to transmit motion between two staggered and motivation. Where between worm and worm gear and rack equivalent plane , the worm has a similar shape with the screw .
   Basic parameters
   Modulus m, pressure angle, worm diameter factor q, lead angle , worm head count, worm gear teeth , addendum coefficient ( take 1 ) and headspace coefficient ( , 0.2 ) . Wherein the modulus number m and the pressure angle is the angle of the worm shaft surface modulus and pressure angle, i.e. the end face of the worm wheel modulus and pressure angle, and are the standard values ​​; worm worm diameter coefficient (q) of the pitch circle diameter of its modulus the ratio of m.
   Properly engaged
    1.Intermediate plane of the worm and worm wheel modulus and the pressure angle are equal, that is the end surface of the worm gear worm modulus equal axial modulus and the standard value ; worm pressure angle of the end face of the worm shaft to be equal to the angle and is the standard surface pressure value, i.e.
== m, ==
   2.When the worm stagger angle too , the need to ensure , and worm and worm helix rotation must be the same .
Worm Gears Units
Worm Gears Units


    Institutional characteristics
    You can get great gear ratio than the compact crossed helical gear mechanism
Two tooth surfaces in line contact , its carrying capacity is much higher than crossed helical gear mechanism
Equivalent helical worm gear drive for multi-tooth meshing , so the smooth transmission, noise is small
With self-locking . When the lead angle of the worm gear teeth meshing between the equivalent of less than the friction angle, with a self-locking mechanism , enabling reverse self-locking, which can only be driven by a worm worm , and not driven by a worm gear worm . Such as heavy machinery used in its self-locking worm gear , the reverse self-locking can play a security role
    Transmission efficiency is low, severe wear . Worm gear transmission , the meshing teeth relative sliding velocity between the large , so friction losses and low efficiency . On the other hand , the relative sliding velocity Ambassador severe tooth wear , severe fever , in order to reduce heat and wear, often using more expensive antifriction material with good abrasion resistance and good lubricating device , and thus higher costs , greater axial force worm

   Attention problems
    Worm lead angle on the worm helix indexing cylinder tangent angle between the end of the worm , and the relationship between the helix angle of the screw , worm spiral angle is large then the transmission efficiency is high, when engagement between the teeth is less than the equivalent friction angle , institutional self-locking.
Coefficient (q) into the worm diameter worm hob in order to limit the number , the pitch diameter of the worm is standardized m is constant , q large then large , the rigidity and strength of the worm shaft increases accordingly ; constant , q smaller the lead angle increases, the transmission efficiency is increased accordingly.
   Worm Head recommended value is 1,2,4,6 , when to take a small value, the transmission ratio, and has a self-locking ; when taking large value, high transmission efficiency .
   Cylindrical gear with different institutions worm worm gear ratio is not equal to the center distance institutions .
   The worm gear worm gear shift determination method , according to the direction of engagement at the point K , the direction ( parallel to the tangent of the helix ), and should be perpendicular to the axis of the worm wheel velocity vector Videos.

   Triangles to determine ; also available " right-handed worm left hand , right hand left worm , four fingers thumb " to determine.
   Application
   Worm and worm wheel is often used two axes staggered, transmission ratio, transmission power is small or intermittent occasions.
    Chinabase Machinery is a group of manufacturing facilities, offering one-stop solution for mechanical power transmissions products in China. We can supply a full-range of power transmission products, such as chains,Transmission Chain, sprockets and plate wheels,Agricultural Chain, pulleys, gearboxes, motors, couplings,Chain Coupling, gears and racks. Our product range also covers locking assemblies (clamping elements/locking device), Linear Bearing,taper bushes, QD bushes, bolt-on hubs, torque limiters, shaft collars, motor bases and motor slides, chain detachers, chain guides, universal joint, rod ends and yokes.

2013年8月29日星期四

Introduction of the Timing Gear

   Timing gear is in the mechanical device to complete the relevant control functions for play time scale positioning gear.
   In the internal combustion engine into the exhaust system, such as inside the watch mechanical feature exists for the completion of the partial order relation systems have introduced the timing gear.
   Three timing gear Transmission: chain drive, toothed belt drive, gear drive.
Currently car engine positive and negative toothed belt drive gear are used, this transmission mode has a simple structure, low noise, smooth operation, high driving accuracy, good synchronization, etc., but its strength is low, after very long use and easy aging, tensile deformation or fracture, the housing of the toothed belt, was closed state, inconvenience observe their working conditions. There are a Mitsubishi sedan, without launching symptoms, after oil, circuit troubleshooting, fault still exists, then open the valve chamber cover, find Rocker does not work, determined to be positive when the toothed belt broken.
Spur Gears
Spur Gears

    Replace the new, the engine still does not start. Because, once the toothed belt running break, namely stop camshaft, crankshaft rotational inertia of the flywheel or the drive means under the action of inertia continue to rotate a certain angle or laps. At this point the engine does not work, the more serious is the damage to the valve timing, the piston being open position of the top bend valve stem, causing the top bend valve closed lax.
   Therefore, some broken toothed belt of the engine, even more positive re-mark the timing gear, replacement of the timing toothed belt, the engine is still not easy to launch, or barely able to start, but is not working properly, a "tempering" , mufflers, "blasting", lack of motivation, increased noise phenomenon. In this case, only remove the cylinder head, replace the valve, in order to completely restore the technical condition of the engine.
   Chinabase Machinery is a group of manufacturing facilities, offering one-stop solution for mechanical power transmission products in China. we can supply: Spur Gears, Bevel Gears, Worm Gears, Helical Gears, Automobile Gears, Agricultural machinery gears, Spiral Bevel Gears, Helical Bevel Gear, Rack,Transmission Chain.

The Classification and Precautions of Thrust Bearing

    Application Category
    Thrust bearings are divided into thrust ball bearings and thrust roller bearings.
   Thrust ball bearings and thrust ball bearings and thrust into angular contact ball bearings. Raceway washers by the band with the ball and cage components and the shaft with raceway ring called shaft washer, and the shell with raceway ring called seat. way bearing will be in the ring and the shaft with one-way bearings can withstand axial load, two-way bearings can withstand axial load. appear before the installation of seat spherical bearings with aligning properties, can reduce installation errors. such bearings are mainly used in automobile steering mechanism, machine tool spindles.
    Thrust into thrust cylindrical roller bearings roller bearings, spherical roller thrust bearings, thrust tapered roller bearings, thrust needle roller bearings.
   Thrust cylindrical roller bearings are mainly used in oil rigs, manufacturing iron steel machinery.
   Thrust Spherical Roller Bearings These bearings are mainly used in hydroelectric power, vertical motors, marine propeller shafts, tower cranes, extrusion machines.
   Thrust bearings tapered roller bearings such main purposes: One-way: crane hook, oil rig swivel. Way: rolling mill roll neck.
Linear Bearing
Linear Bearing

   Thrust bearing assembly primarily axial load, and its wide range of applications. Although the thrust bearing installation operation is relatively simple, but the actual repair is still often errors occur, namely the bearing ring and loosen tight ring mounting location is incorrect, the results of the bearing out of action, the journal will soon be worn. Retaining ring mounted on the end face of the stationary member, an error assembling. Tight inner ring and the journal with the transition, when the shaft rotates driven tight ring, and with the stationary element face friction, subjected to axial force (Fx), it will appear larger than the inner diameter of the friction torque with the drag torque, resulting in tight ring and the shaft with face mandatory rotation, exacerbated journal wear.
   Precautions
   Thrust bearing installation should pay attention to the following points.
   1.To distinguish between the bearing ring and tighten loose ring (according to bearing bore size judgment, aperture difference O.1 ~ O.5mm).
   2.To distinguish between a stationary body member (that is, without moving parts, mainly refers to the assembly).
   3.Whatever the case, the bearing ring should always be loose against the end face of the stationary member.
    Chinabase Machinery is a group of manufacturing facilities, offering one-stop solution for mechanical power transmission products in China. We can supply a full-range of power transmissions products, such as chains,Transmission Chain, sprockets and plate wheels, pulleys, gearboxes, motors, couplings,Tyre Coupling, gears and racks,Pin coupling. Our product range also covers locking assemblies (clamping elements/locking device), taper bushes, QD bushes, bolt-on hubs, torque limiters, shaft collars, motor bases and motor slides, chain detachers, chain guides, universal joint, rod ends and yokes. Our products are used in many different industry sector, like in automation engineering,Cross Roller Guideway, drive engineering, conveyor technology, assembly and handling technology, packaging industries, the beverage, food and medical engineering, pharmaceutical production, and laboratory equipment.
 

2013年8月28日星期三

The introduction of stainless steel chain

    Stainless Steel Sprockets Stainless Steel Sprocket, commonly used materials such as stainless steel for the 201,304. Stainless steel sprocket Model: contains non-standard sprockets (customized according to customer drawings), the standard sprocket (American standard and metric).
    Sprocket teeth according to pitch and the number of slots determine the size dimensions. There sus304.201 a variety of grades of stainless steel. Sprocket according to installation size, ratio, torque, the device uses to select models.
Recommend Manufacturer: Zhejiang Shangyu Special Machinery Sprockets Factory
The general principles of selection sprocket teeth: 19 teeth or more generally used in high speed running under normal operating conditions the drive sprocket.
17 tooth sprocket is used only for small pitch.
    23 teeth or more than 23 teeth, recommended for a shock situation. When the ratio is low, with a high number of teeth sprocket chain can greatly reduce the amount of rotation i, the chain tensile load and bearing load.
Hardness stainless steel chain, but the price is high, it is generally used in the overall machine or other high value products.
Stainless Steel Sprockets

Stainless Steel Sprockets



   Stainless steel sprocket tooth
   Toothed gear sprocket tooth similar, but not its tooth profile conjugate tooth profile, their teeth with great flexibility. Sprocket tooth should have the following properties: energy chain to ensure a smooth, free and biting and gnawing out; minimize the chain and sprocket meshing impact and contact stress; accommodate a larger increase due to wear chain pitch capacity; facilitate processing. Common tooth are: straight - arc tooth, two arc profiles. Roller chain sprocket tooth on both sides of the axial plane of the arc or line, to facilitate links and biting and gnawing out.
 
    Chinabase Machinery is a group of manufacturing facilities, offering one-stop solution for mechanical power transmission products in China. We can supply a full-range of power transmissions products, such as chains, Agricultural Chain,sprockets and plate wheels, pulleys,Timing Belt Pulleys, gearboxes, motors, couplings, gears and racks. Our product range also covers locking assemblies (clamping elements/locking device), taper bushes, QD bushes, bolt-on hubs, torque limiters, shaft collars, motor bases and motor slides, chain detachers, chain guides, universal joint, rod ends and yokes. Our products are used in many different industry sector, like in automation engineering, drive engineering, conveyor technology, assembly and handling technology, packaging industries, the beverage, food and medical engineering, pharmaceutical production, and laboratory equipment.

2013年8月27日星期二

The purpose of the Timing Chain

   Engine timing belt main role is to drive the engine 's valve train, the engine intake and exhaust valve at the appropriate time on or off , to ensure that the cylinder can normally aspirated engine and exhaust .
Use
    With repairer technology and industrial development progresses, some engine timing belt has been replaced by the engine chain , compared with the conventional belt drive , chain drive transmission reliability , durability, and can also save space, the system consists of gears , chains and tensioner device and other components , including hydraulic tensioner automatically adjusts the tension force, so that the chain tension consistent , and maintenance-free life , which make it with the life of the engine , is not only safe , reliability has been some improvement , the engine will use, maintenance costs a lot sense.
For all engines , the timing belt is absolutely not tripped or broken teeth , jump teeth if the phenomenon occurs once the engine is not working properly , there will be idle instability , poor acceleration or could not beat the car and so on ; while If the timing belt breaks , it will immediately turn off the engine , multi- valve engine also causes the piston top valve of the top corner, but will seriously damage the engine as a whole.
Timing Chain

Timing Chain


   Rubber timing belt with the engine operating time increases , belts and other accessories , such as the tension pulley , tensioner and water pumps are subject to wear or aging. Therefore, all equipped with a timing belt engine , manufacturers will have strict requirements , within a specified period of periodic replacement of the timing belt and accessories . By the greater strength of steel timing chain made ​​of this issue can be solved , as everyone knows , is much larger than the strength of metal rubber , which makes it also will greatly reduce the degree of deformation , jump teeth and fracture phenomena occurrence probability is minimal.
   For engines such as precision instruments , each mechanical components have a strict technical and process indicators, which makes the entire assembly process , the operator of a high quality requirements . Timing chain in the core parts of a vehicle an integral part , of course, also has a certain degree of difficulty assembling some engine timing chain have several obvious signs to be used to ensure accuracy while reducing some of the installation difficulty .
   Chinabase Machinery is a group of manufacturing facilities, offering one-stop solution for mechanical power transmission products in China. we specialize in: Transmission chain(Driving Chain), Conveyor Chain, Engineering Chain, Stainless Steel Chain, Lifting Chain, Agricultural Chain,Ball Screw Set , Forging Series, Cast Iron Chain,Motor base.

Alignment and Fixation Methods of Resilient Shaft Coupling

   Resilient Shaft Coupling usually made of metal rod wire cut from the commonly used materials are aluminum, stainless steel, plastic. Resilient Shaft Coupling using a parallel or spiral grooving system to adapt to a variety of bias and precision torque transmission. Resilient Shaft Coupling usually have good performance and have the price advantage, in many stepper, servo systems practical applications, flexible coupling is the preferred product. One-piece design allows flexible coupling to achieve a zero clearance to pass torque and no maintenance advantages. Flexible coupling mainly in the following two basic series: spiral groove and parallel groove.
   Alignment method
   1.Fixed lifting accessories motor side coupling legs outside, move inside foot until motor and pump eccentric to the center line of zero. To ensure that the motor is not any activity in the fixed motor side foot after the other side of the top wire to withstand use.
  2.Fixed the coupling feet, moving outside leg, so that the two centerline eccentricity is zero.
  3.After the above two methods is repeated several times, can be in a good pair of coupling state.
  Lifting accessories Couplings find equipment maintenance process is an important task. Alignment principle was simple, but very practical. In the minicomputer pump alignment frequently applied methods are single-table method, two table method and three table method and so on. Either way, there is one common characteristic; horizontal plane than the vertical plane alignment error-prone, repetitive strong, time-consuming, tedious calculations.
Sleeve coupling
Sleeve coupling

  Fixation
  1.An elastic coupling positioning screws: two screws gap 90 º on the fixed shaft locking, traditional fixed manner, since the front end of the screw shaft contact may cause injury or difficult to remove the axis .
  2.Lingsi flexible coupling clamping screws: hexagon bolt is tightened using the power of the slit contraction, while the shaft tightly clamped. In this way fixed and easy removal, and will not cause damage to the axis, is a very common way of fixing.
  3.Resilient Shaft Coupling keyway type fixed: for high torque transmission, in order to prevent axial sliding, usually associated with positioning screw and clamping screws and use.
  4.D-shaped hole fixing flexible coupling: Under normal circumstances, if the motor shaft is to D fonts, screws can not be fixed if the case can be processed into a corresponding coupling hole the size of the D-type motor shaft Kong, with the positioning screw, do not worry about slipping up.
  5.Expansion sleeve fixed: by tightening Lingsi screw coupling end of the four ways oppression swelling fixed set of books for a number of large torque stepper motor and servo motor coupling fixed, such as the expansion sleeve diaphragm Union couplings, expansion sets Plum coupling, bellows coupling expansion sets, expansion sets elastic couplings.
   Chinabase Machinery is a supplier of rotex in china,offering one-stop solution for mechanical power transmission products in China.we specialize in: chain couplings, Jaw couplings, flexible couplings, HRC couplings, NM couplings, MH couplings, Pin coupling, Spacer Coupling, Flange Coupling, Sleeve Coupling, nylon sleeve coupling,Transmission Chain
  Read more:http://www.power-transmissions.com/news.html
 

2013年8月26日星期一

Installation and Maintenance issues and installation and removal methods of Diaphragm Coupling

   Installation Issues
   1.Products with diaphragm edge, there may be injury, it is recommended to wear thick gloves when installing.
   2.Please install the coupling guard and other peripheral devices to ensure safety.
   3.Installation axis deviation exceeds allowable value, the coupling may deform causing damage or shorten the life.
   4.Coupling allowable axial deviation including radial, angular and axial deviation. Installation, make adjustments to ensure that the axis deviation in the corresponding product directory under the permissible value range.
  5.When multiple deviations occur simultaneously, the corresponding allowable value should be halved.
  6.Order to extend the service life of the coupling, it is recommended to set the allowable axial offset of 1/3 or less.
  7.Mounting shaft is inserted before tightening the screws, otherwise it will cause deform the coupling. Tighten the screws, use a torque wrench, do not use attachments other than the screws.
  8.During operation if abnormal sounds, immediately stop operation, and installation accuracy, loose screws, etc. were examined. Recommends the screw after installation adhesive topcoat appearance and increase protection.

   Installation and removal
  1.The mounting shaft surface dust wipe clean dirty, wipe a thin layer of oil peers or lubricants.
  2.Lingsi the coupling hole cleaner will clean, wipe the oil or lubricant.
  3.Insert the Lingsi mounting shaft couplings; such as aperture is tight, taking care to avoid hitting with a hammer or hard metal installation.
  4.Positioning is complete, press the diagonal direction, with the torque wrench (tightening torque specified 1/4) Gently tighten the screws.
  5.Intensify (specified tightening torque 1/2) Repeat step 4 to complete action.
  6.Press the specified tightening torques Tightening torques fasten.
  7.Finally, press the circumferential direction successively tighten the screws.
  8.When removing the device completely stopped under the state; sequentially loosen the lock screw.
Fluid Couplings
Fluid Couplings

   Maintenance
  1.The installation should be cleaned two shaft end, check the mouth, such as face keyway with the situation;
  2.Diaphragm couplings installed, the normal operation of a class, you must check all the screws, if found loose, must be tightened, so that repeated several classes to ensure that no loose;
  3.The diaphragm at high speed in order to prevent fretting wear occurs, leading to micro-cracking diaphragm bolt holes and damage, can be applied between the diaphragm with a solid lubricant such as molybdenum disulfide or antifriction coating film surface layer processing;
  4.Diaphragm couplings should avoid long-term use and operation of overloading the accident;
  5.Diaphragm coupling operation at work, you should always check whether a diaphragm coupling anomalies, anomalies occur if necessary and enter maintenance;
  6.Diaphragm coupling may be due to the operation of the diaphragm couplings and equipment accidents cause personal in all venues must take appropriate safety precautions.  
   Chinabase Machinery is a group of manufacturing facilities, offering one-stop solution for mechanical power transmission products in China. We can supply a full-range of power transmissions products, such as chains,engineering chain, sprockets and plate wheels, pulleys, gearboxes, motors, couplings, gears and racks. Our product range also covers locking assemblies (clamping elements/locking device), taper bushes,Transmission Chain, QD bushes, bolt-on hubs, torque limiters, shaft collars, motor bases and motor slides, chain detachers, chain guides, universal joint,Linear Bearing, rod ends and yokes. Our products are used in many different industry sector, like in automation engineering, drive engineering,Cross Roller Guideway, conveyor technology, assembly and handling technology, packaging industries, the beverage, food and medical engineering, pharmaceutical production, and laboratory equipment.
 

2013年8月25日星期日

The main characteristics of the Diaphragm Couplings

   Diaphragm coupling 
   Consists of several groups diaphragm (stainless steel sheet) staggered bolt connection with two coupling halves, each diaphragm is made from several pieces stacked set, the diaphragm is divided into different shapes-link and the entire piece. Diaphragm coupling by the elastic deformation of the diaphragm to compensate for the relative displacement of the two axes Union is a strong component of high-performance metal flexible coupling, do not run oil, more compact structure, high strength, long service life , no rotation gap, independent of temperature and oil slicks, with acid and alkali corrosion, suitable for high-temperature, high-speed, a corrosive medium conditions environment shaft drive.
   The main characteristics of the diaphragm couplings 
   Diaphragm couplings can compensate initiative between local and from motives due to manufacturing errors, installation errors, bearing deformation and temperature rise caused by the impact of changes in the axial, radial and angular offsets. Elastic element is a metal diaphragm coupling flexible coupling, which rely on metal diaphragm couplings to connect the main, from motives transfer torque, flexible vibration, no noise, no lubrication advantages of today's alternative teeth couplings and general coupling the ideal product.
   1.Two axes misalignment compensation ability, compared with the gear coupling angular displacement can be doubled in size, radial displacement reaction force is small, flexible large to allow a certain degree of axial, radial and angular displacement.
   2.With a significant damping effect, no noise, no wear and tear.
   3.To adapt to high temperatures (-80 +300) and harsh environments, and can have impact, vibration conditions for safe moving line.
   4.High transmission efficiency up to 99.86%. Particularly suitable for medium and high-power transmission.
   5.Simple structure, light weight, small size, easy assembly and disassembly. Do not have to move the machine to dismantle (mean with intermediate shaft type), without lubrication.
   6.Can accurately transfer speed operation without slip can be used for precision mechanical transmission.
Pin coupling
Pin coupling

   Structure 
   Diaphragm coupling at least one diaphragm and two bushings components. Diaphragm is fastened with a pin on the hub generally does not come loose or cause backlash between the diaphragm and the sleeve. Some manufacturers offer two diaphragms, there are provided three of the diaphragm, the middle one or two rigid elements, and then connected on the hub side. Single and double diaphragm coupling membrane coupling the difference is the difference in ability handle various deviations, given its need to bend the diaphragm can be complicated, so do not adapt to the eccentric single diaphragm couplings. The double diaphragm coupling song simultaneously in different directions, in order to compensate for eccentricity.
   
   Chinabase Machinery is a group of manufacturing facilities, offering one-stop solution for mechanical power transmissions products in China. We can supply a full-range of power transmission products, such as chains,Transmission Chain, sprockets and plate wheels, pulleys, gearboxes, motors, couplings,Tyre Coupling, gears and racks. Our product range also covers locking assemblies (clamping elements/locking device),Chain Coupling, taper bushes, QD bushes, bolt-on hubs, torque limiters, shaft collars, motor bases and motor slides, chain detachers, chain guides, universal joint, rod ends and yokes.

2013年8月22日星期四

Classification and Adjustment method of Conveying Belt



    By the use of industry
    Automotive industry-specific conveyor belt, battery special conveyor belt, conveyor belt
Frozen food special conveyor belt, leisure food special conveyor belt, the aquaculture industry dedicated conveyor belt tire industry-specific logistics industry-specific conveyor belt, chemical industry special conveyor belt, frozen food special conveyor belt, food conveyor belt, microwave conveyor belt, climbing belt, marble belt, corrugated conveyor belt industry-specific packaging, entertainment facilities, special conveyor belt, liquid food special conveyor belt specific fruits and vegetables, vegetable special conveyor belts, meat special conveyor belt, mine special delivery belt, cement special conveyor belt, garment factories dedicated conveyor, glass special conveyor belt, plastic belt and other industry-specific automated production lines.
    By type of usage
    Anti-oil belt, skid conveyor, climbing belt, anti-acid-base heat-resistant conveyor belt, cold conveyor belt, flame-retardant conveyor belt corrosion, moisture conveyor belt, anti-cold conveyor belt, high temperature conveyor belt , oil resistant conveyor belt, heat resistant conveyor belt, cold conveyor belt, low temperature resistant conveyor belt, heat resistant conveyor belt, acid, conveyor belt.
Timing belts

Timing belts


   Material
   PVC conveyor belt, PU belt, PE conveyor belt, plastic chain plate conveyor belt, mesh conveyor belt module, polypropylene conveyor belt, nylon conveyor belt, Teflon conveyor, stainless steel conveyor belt.
  Degree by heat
  1.Heat-resistant conveyor belt: TI-type resistance is not greater than 100 degrees, T2-type resistance is not greater than 125 degrees, T3-type resistance is not greater than 150 degrees;
  2.Heat resistant conveyor belt: temperature capability is not greater than 200 degrees;
  3.Burning resistant conveyor belt (metal mesh conveyor belt): temperature 200-500 degrees.
  Adjustment method
    Conveyor machine at boot time, the motor current is 5-6 times higher than the rated, not only will affect the life of the motor and consume more power. Department of conveyor speed adjustment,Systems in motor selection in the design would have a certain margin on, the motor speed is fixed, but in actual use, sometimes at a lower or higher speeds, so frequency transformation is very necessary. SAJ is an inverter motor soft start can be achieved by changing the operating frequency to achieve energy saving conveyor machine speed control device, and give the equipment to provide overcurrent, overvoltage, overload protection function.
   Chinabase Machinery is a group of manufacturing facilities, offering one-stop solution for mechanical power transmissions products in China. We can supply a full-range of power transmission products, such as chains,Transmission Chain, sprockets and plate wheels,Agricultural Chain, pulleys, gearboxes, motors, couplings, gears and racks. Our product range also covers locking assemblies (clamping elements/locking device), Tyre Coupling ,taper bushes, QD bushes, bolt-on hubs, torque limiters, shaft collars, motor bases and motor slides, chain detachers, chain guides, universal joint, rod ends and yokes. 
   

Features and Applications of Gear box

    Gear box in the motor is widely used in wind turbines which often used, but is an important mechanical components orthogonal gearboxes, its main function is to wind round action of the wind generated power is transmitted to the generator and make the corresponding rotational speed. The speed of the wind wheel is usually very low, far less than the required speed generators, gear box gear must pass the role to achieve the growth rate, it is also called the growth rate of the gear box boxes.
   Second, the role of the gearbox also has the following:
   1.Acceleration and deceleration, is often said gear box.
   2.Change the transmission direction, for example, we use two fan gear vertical force can be transmitted to another axis of rotation.
   3.Changing the rotational torque. Equal power conditions, the speed, the faster the transfer gear, shaft torque suffered smaller, the greater the contrary.
   4.The clutch function: we can separate the two original gear meshing, to separate the load of the engine purposes. Such as the brake clutch.
   5.The distribution of power. For example, we can use an engine, gearbox spindle driven through multiple slave axes, enabling an engine to drive multiple loads of functions.
   Feature
   1.Gearbox using a common design, according to customer demand for the industry-specific variant of the gearbox.
   2.To achieve parallel axes, orthogonal axis, vertical, horizontal universal box, reduce the types of components, specifications increases.
   3.Using sound-absorbing box structure, large surface area and a big fan of the box, spur gear and spiral bevel gears are made of advanced grinding process, so that the whole of the temperature, noise reduction, improved reliability of operation, transfer power increase.
   4.Enter: motor coupling flange, shaft input.
   5. Output mode: solid shaft with flat key, hollow shaft with flat key, swelling of the hollow shaft coupling disc, splined hollow shaft coupling, spline coupling solid shaft and flanged, solid shaft.
   6.Gearbox Installation: horizontal, vertical, swing base type, torque arm.
   7.Gearbox series are 3 ~ 26 type size, reduction gear stages from 1 to 4, the ratio is 1.25 to 450; and R, K, S series combination of greater speed ratio.
shaft mounting gearbox
shaft mounting gearbox

   Use
   1.Acceleration and deceleration, is often said gear box.
   2.Change the transmission direction, for example, we use two fan gear vertical force can be transmitted to another axis of rotation.
   3.Changing the rotational torque under the same power, the faster the transfer speed gear, shaft torque suffered smaller, the greater the contrary.
   4.Clutch Function: we can separate the two original gear meshing, to divide the load of the engine and the purpose of such as the brake clutch.
   5.Distribution of power. Example, we can use an engine, gearbox spindle driven through multiple slave axes, enabling an engine to drive multiple loads of functions.
 
    Hangzhou CHINABASE GEARBOX Co.,Ltd.is one of leading manufacturer and suppliers of gearbox in China, we offer NRV worm reducers ( NMRV worm geared motors), Casting iron worm speed reducers,speed reducer, in-line helical gear speed reducers, parallel shaft helical gear reducers, helical bevel reducers, helical worm gear reducers, agricultural gearboxes, tractor gearboxes, auto gearboxes, planetary gearboxes, PTO shafts, special reducer,variators, gear motors, electric motors and many other products.

2013年8月21日星期三

Structure and Application Industries of Ball Screw Set

    Ball Screw Set, alias ball screw, lead screw, a ball between the nut and the screw between the exercise, the traditional sliding contact screw into the nut rolling contact with the ball and then converted to rotary motion linear motion of the transmission machinery components. Ball screw with high precision, high life expectancy, low pollution and high-speed forward and reverse transmission do and transform transmission and other characteristics, as with the above characteristics, precision ball screw technology industry has become lately and precision machinery industry positioning and measuring systems one of the key components.
   Structure
   Mainly for screw ball screw, nut, ball, mounts, wipers and return pipe posed, according to their different circulatory system more into external circulation, internal circulation, end plugs circulating ball screw.
     The structure of traditional ball screw into the inner loop structure (to circular and elliptical inverter inverter represented) and the outer loop structure (represented by intubation) two kinds. Both structures are also the most commonly used configuration. These two structural performance is no essential difference, but the inner loop structure installation and connection dimensions smaller; outer loop structure installation and connection dimensions larger. Currently, the ball screw structure has more than 10 kinds, but more commonly used are: inner loop structure; outer loop structure; cap structure; cover structure.
SFU Ball Screw Set

SFU Ball Screw Set


    Loop structure within the shape of a variety of reverse, however, is commonly round and oval shape. As round ball reverse channel is shorter, therefore, fluency than oval structure. Now, the best oval structure reverser inner channel structure, the reverse does not pass the ball screw tip, similar to the outer loop structure, therefore, eliminating the screw to the ball tip chamfer error brought reverse affected. However, due to the manufacturing process is relatively complicated, affecting the promotion of such a structure.
   Application Industry
   Ball Screw development so far, has been widely applied to various industrial machinery such as precision positioning accuracy control machine tools (Precision machine tools), industrial machinery (Industrial machinery), electrical machinery (Electronic machinery), transport machinery (Transport machinery) an important protagonist . In addition to the above applications more applications outside of the machine on a computer disk drive motor starter, aircraft wing lift adjustment of the tilt angle control of the propeller, the medical X-ray photography devices, etc., are extremely broad range of applications.
   Chinabase Machinery is a group of manufacturing facilities, offering one-stop solution for mechanical power transmission products in China. We can supply a full-range of power transmission products, such as chains,engineering chain, sprockets and plate wheels, pulleys, gearboxes, motors, couplings, gears and racks. Our product range also covers locking assemblies (clamping elements/locking device), taper bushes, QD bushes,Linear Guideway, bolt-on hubs, torque limiters, shaft collars, motor bases and motor slides, chain detachers, Precise Work Stage,chain guides, universal joint, rod ends and yokes. 

2013年8月20日星期二

Introduction of Silent chain

    Silent chain is a widely used essential machine parts, mainly used in high-speed, heavy duty, low noise, large center distance conditions, the transmission performance is better than toothed belt drive, chain drive gear and Gunzi to become the first choice for many industries forms of transmission, to engage in the form can be divided into internal meshing silent chain, external gear teeth meshing toothed chain and outside chain complex, where inside and outside the complex meshing toothed chain, quietest, application but also the most widely used.
Silent Chain

Silent Chain


   Main features:
   1.Noise toothed chain and sprocket chain plate through work involute teeth for meshing transmission of power, with Gunzi chains and bush chains significantly reduced compared to its polygon effect, the impact of small, smooth motion, engaging less noise.
   2.High reliability tooth chain link is a multi-piece structure, when one piece of individual chains was destroyed in the work does not affect the work of the entire root of the chain, so that people can discover and replace, for increased just in the width direction of the carrying capacity of smaller size (increasing chain piece rows).
   3.High motion accuracy silent chain elongation of the chain wear uniform, can maintain the high precision of movement.
    Chinabase Machinery is a group of manufacturing facilities, offering one-stop solution for mechanical power transmission products in China.  we specialize in: Transmission chain(Driving Chain), Conveyor Chain, Engineering Chain, Stainless Steel Chain, Lifting Chain, Agricultural Chain, Forging Hanging Chain, Cast Iron Chain. We can also produce chain products according to customer' drawings or samples.

How safe operation of belt conveyors

    Review
    Belt has become an important part of the whole production equipment. Advanced structure, adaptable, small resistance, long life, easy maintenance, protection devices is a significant feature of belt conveyor.
In the conveyor run, we should first confirm conveyor equipment, personnel, goods being transported are in a safe state intact; Second, check all moving parts of the normal no foreign body, check all electrical wiring is normal, normal to the belt conveyor into operation. Finally, check the supply voltage and the device does not exceed the difference between the rated voltage ± 5%.
Running operation
   1 Close the main power switch, check the device power is being fed properly and the power indicator is lit. To normal after the next step.
   2 Close the power switch on each loop, check whether it is normal. Under normal conditions of: device does not operate, belt conveyors running light is not on, inverter and other equipment, power indicator light, the inverter display panel shows the normal (no fault code is displayed).
  3 In accordance with the process starts all electrical equipment in turn, starting on a normal electrical equipment (motors or other equipment has reached the normal speed, the normal state) and then the next one electrical device startup.
   Belt conveyor operation, is transported goods must comply with the requirements of the design objects, to comply with belt conveyor design capabilities. Secondly, we must pay attention to all categories of personnel not touch the moving parts of the conveyor belt, non-professionals are not free to contact with electrical components, control buttons, etc.. Finally, in the belt can not run the inverter circuit after the class, such as the identification of maintenance needs, you must stop the inverter in case of operation, otherwise it may damage the drive.
   Stop running belt, press the Stop button to stop all pending system only after cut off the mains.
Timing belts

Timing belts


   Model selection
   ⑴ Conveying the weight of objects (including spreader weight), dimensions and hanging way;
   ⑵ Line length and complexity of the horizontal and vertical rotary bending segment segment number;
   ⑶ Conveyor environmental working conditions and work shifts;
   ⑷ Conveyor speed and productivity;
   ⑸ Special process requirements.
   Powered by a power roller barrel roller assembly, aluminum side plates, sheets rack, rod, bearing, drive and chain components. No power roller by a non-powered roller barrel assembly, aluminum side plates, sheets rack, rod, bearing components. Powered rollers driven by a drive means traction chain, the power roller chain drive sprocket on the barrel rotation, thus conveying the work by the rotation. Unpowered roller sliding workpiece or by the person squeezing the workpiece, the roller in freely moving.
   Debugging
   Debugging belt conveyor steps:
   ⑴ Careful testing after installation of the equipment belt conveyor, to meet design requirements.
  ⑵ The reducer, moving parts corresponding filling oil.
  ⑶ Belt conveyor installation to meet the requirements of a single device for manual work test, and debug belt conveyors combine action to meet the requirements.
  ⑷ commissioning of the electrical part of the belt conveyor. Including the action of conventional electrical wiring and commissioning, the equipment with good performance, to meet the design features and status.
   Chinabase Machinery is a group of manufacturing facilities, offering one-stop solution for mechanical power transmission products in China. We can supply a full-range of power transmissions products, such as chains,Transmission Chain, Lifting Chain,sprockets and plate wheels, pulleys, gearboxes, motors, couplings,Rotex Coupling, gears and racks. Our product range also covers locking assemblies (clamping elements/locking device), taper bushes, QD bushes, bolt-on hubs, torque limiters, shaft collars, motor bases and motor slides, chain detachers, chain guides, universal joint, rod ends and yokes.

2013年8月19日星期一

Scope and Work of the Belt Conveyer

   Classification
   Belt can be divided according to use: Heavy and light belt conveyor belt conveyor. According to the structure can be divided into: flat troughed belt conveyors and belt conveyors.
Explanation
   Friction drive conveyor is a continuous manner for material transport machinery. Mainly from the rack, conveyor belt, roller, rollers, tensioning device, transfer belt
   Mobile devices and other components. It can transport the material in a certain line, the feed point from the initial to the final discharge point between the formation of a material transfer processes. It can be granular material transport can also be carried into the delivery of items. In addition to the purely material handling, but also with various industrial enterprises in the production process requirements matching process, the formation of the rhythmic flow transport line.
   Belt Conveyor, also known as belt conveyors, belt friction drive principle according to which campaign for conveying bulk density less than 1.67 / t / cubic meter, easy to dig a powder, granular, small block of low-abrasive materials and bagged materials such as coal, gravel, sand, cement, fertilizer, food and so on. Belt conveyor at ambient temperature -20 ℃ to +40 ℃ range, sent the material temperature is less than 60 ℃. Its captain and assembly forms can be determined according to user requirements, transmission can be electric drum can also be used with the drive rack drives.
Scope
    Can be used for horizontal transport or inclined transportation, easy to use, widely used in a variety of modern industrial enterprises, such as: the underground mine workings, mine ground transportation systems, open pit and concentrator. According transport process requirements, can be a single conveyor can also be composed of multiple components or other transportation equipment with horizontal or inclined conveyor system to meet the different needs of the operating line layout.
V belts

V belts


   Works
   Belt conveyor consists of two end rollers and tight closure on conveyor components. Driven conveyor rollers rotating drum called a drive (drive roller); Another is to change only the direction of movement of the conveyor drum called a bend pulley. Drive roller driven by a motor through a speed reducer, the drive roller and the conveyor belt rely friction drag between. Drive rollers are generally installed in the discharge end, to increase the traction, is conducive drag. Material from the feed end of the feeding, fell rotating conveyor belt, relying on friction drive conveyor transported to the discharge end of unloading.
   Chinabase Machinery is a group of manufacturing facilities, offering one-stop solution for mechanical power transmission products in China. We can supply a full-range of power transmissions products, such as chains,engineering chain, cast iron chain,sprockets and plate wheels, pulleys, Timing Belt Pulleys ,gearboxes, motors, couplings,Chain Coupling, gears and racks. Our product range also covers locking assemblies (clamping elements/locking device), taper bushes, QD bushes, bolt-on hubs, torque limiters, shaft collars, motor bases and motor slides, chain detachers, chain guides, universal joint, rod ends and yokes. Our products are used in many different industry sector, like in automation engineering, drive engineering, conveyor technology, assembly and handling technology, packaging industries, the beverage, food and medical engineering, pharmaceutical production, and laboratory equipment.
   

2013年8月18日星期日

Double row angular contact ball bearings features and applications

    Chinabase Machinery is a group of manufacturing facilities, offering one-stop solution for mechanical power transmission products in China. We can supply a full-range of power transmissions products, such as chains,engineering chain, Agricultural Chain,sprockets and plate wheels, pulleys, gearboxes, motors, couplings, gears and racks. Our product range also covers locking assemblies (clamping elements/locking device), taper bushes, QD bushes, bolt-on hubs, torque limiters, shaft collars, motor bases and motor slides, chain detachers, chain guides, universal joint, rod ends and yokes,V-Belt Pulleys. Our products are used in many different industry sector, like in automation engineering, drive engineering, conveyor technology, assembly and handling technology, packaging industries, the beverage, food and medical engineering, pharmaceutical production, and laboratory equipment.
   Double row angular contact ball bearings can withstand greater radial load mainly radial and axial joint load and moment load, limiting both the axis of the axial displacement. Main shaft and the housing for limiting the axial displacement member bidirectional.
   Structural variants
   (1) A type of bearing outside diameter less than or equal to 90mm standard design. Non-loaded ball gap, so they can withstand the equivalent of two-way axial load. Using lightweight glass fiber reinforced nylon 66 cage, bearing temperature rise is small.
   (2) A type of bearing outside diameter greater than 90mm standard design. Side of the ball gap, with a pressed steel cage or solid brass cage.
   (3) E-type structure is enhanced, the side with filling slots that can hold more of the ball, so the higher carrying capacity.
   (4) sides with a dust cover type and sides with a ring-type A-type and E-type design designed double row angular contact ball bearings can be on both sides with a dust cover (non-contact) or seal (contact ). Sealed bearings are filled with rust inside lithium grease, operating temperature is generally -30 ~ +110 ℃. No further lubrication during use, should not be heated before installation should not be cleaned.
Linear Bearing
Linear Bearing

   Application
   Single-row angular contact ball bearings, double row angular contact ball bearings with better rigidity to withstand the overturning moment. Bearing a non-split. There are especially suitable for applications that require high rigidity. Widely used in cars in the front wheel hub (some models also use the same size of the double row tapered roller bearings).
   Feature
   Double row angular contact ball bearings, the outer ring is limited between the tiltable, allowing the tilt angle depends on the bearing internal clearance, bearing size, internal design and acting on the bearing force and torque, while the maximum permissible tilt angle should guarantee bearing will not generate excessive additional stress.
   If the bearing inner and outer angle of inclination between will affect bearing life, also causing precision bearings running down, running noise increases. Double row angular contact ball bearings generally use nylon cage or solid brass cage. Double row angular contact ball bearing installation should pay attention, although bearings can withstand axial load, but if there is one side of the gap when the ball should be careful not to let the main axial load through the notched side of the gutter. Note that the bearing should be used without the ball gap to bear the main load side of the raceway.
  Chinabase Machinery is a group of manufacturing facilities, offering one-stop solution for mechanical power transmission products in China. We can supply a full-range of power transmission products, such as chains, sprockets and plate wheels, pulleys, gearboxes, motors, couplings, gears and racks. Our product range also covers locking assemblies (clamping elements/locking device), taper bushes, QD bushes, bolt-on hubs, torque limiters, shaft collars, motor bases and motor slides, chain detachers, chain guides, universal joint, rod ends and yokes. Our products are used in many different industry sector, like in automation engineering, drive engineering, conveyor technology, assembly and handling technology, packaging industries, the beverage, food and medical engineering, pharmaceutical production, and laboratory equipment.
 
 

Introduction of Angular Contact Ball Bearings

    Angular contact ball bearings
    Both radial and axial loads. In high speed work. Larger the contact angle, the higher the axial load capacity. High-precision and high-speed bearings usually take the contact angle of 15 degrees. In the axial force, the contact angle will increase.

    Single row angular contact ball bearings can withstand axial load in one direction, the radial load, will cause additional axial force. And the only limit shaft or housing in a direction of axial displacement. Angular contact ball bearing contact angle of 40 degrees, so you can bear large axial load. Angular contact ball bearing non-separation type design, inner and outer rings on both sides of the shoulder uneven. In order to improve the bearing load capacity, which would lower side of the shoulder machined, so that the ball bearings can be put more.
    Double row angular contact ball bearings can withstand greater radial load mainly radial and axial joint load and moment load, limiting both the axis of the axial displacement. Main shaft and the housing for limiting the axial displacement member bidirectional
   Double row angular contact ball bearings, the outer ring is limited between the tiltable, allowing the tilt angle depends on the bearing internal clearance, bearing size, internal design and acting on the bearing force and torque, while the maximum permissible tilt angle should guarantee bearing will not generate excessive additional stress. If the bearing inner and outer angle of inclination between will affect bearing life, also causing precision bearings running down, running noise increases. Double row angular contact ball bearings generally use nylon cage or solid brass cage. Double row angular contact ball bearing installation should pay attention, although bearings can withstand axial load, but if there is one side of the gap when the ball should be careful not to let the main axial load through the notched side of the gutter. Note that the bearing should be used without the ball gap to bear the main load side of the raceway.
    Pairs of double ball bearings
    If paired mounting, making a pair of bearing outer ring is relatively wide side face of wide and narrow side facing the narrow end. This can avoid additional axial force, but also in both directions so that the shaft or housing to limit axial clearance range.
   Its inner and outer ring raceways in the horizontal axis relative displacement, so it can bear radial load and axial load - combined load (single row angular contact ball bearings can withstand axial load in one direction, so often used in pairs).
   Retainers are made of brass, synthetic resins, etc., according to individual bearing features and application conditions.
    More angular contact ball bearings are manufactured abroad, bearing manufacturers, domestic imports of equipment used in such large angular contact ball bearings 3204RS, etc.
Linear Bearing

Linear Bearing


    Feature
    1. Universally matchable bearings
    Universally matchable bearings are specially processed, when the bearing is installed close to each other, any combination can achieve the established internal clearance or preload, and the average load distribution, without the use of shims or similar devices.
    Pairing bearing applications: When a single bearing load carrying capacity is insufficient (associated with channeling configuration) or when to bear the combined load or effect in both directions of the axial load (with back to back or face to face configuration).
    2. The basic design of the bearing (not as a general with the group), is configured for a single bearing
Basic design of single row angular contact ball bearings are mainly used in each location is only one bearing configuration. Its width and the amount of outstanding ordinary level tolerances. Therefore not suitable for the two single row angular contact ball bearings close to the installation.
   Chinabase Machinery is a group of manufacturing facilities, offering one-stop solution for mechanical power transmission products in China. We can supply a full-range of power transmission products, such as chains, sprockets and plate wheels, pulleys, gearboxes, motors, couplings, gears and racks. Our product range also covers locking assemblies (clamping elements/locking device), taper bushes, QD bushes, bolt-on hubs, torque limiters, shaft collars, motor bases and motor slides, chain detachers, chain guides, universal joint, rod ends and yokes. Our products are used in many different industry sector, like in automation engineering, drive engineering, conveyor technology, assembly and handling technology, packaging industries, the beverage, food and medical engineering, pharmaceutical production, and laboratory equipment.
    Chinabase Machinery is a group of manufacturing facilities, offering one-stop solution for mechanical power transmission products in China. We can supply a full-range of power transmissions products, such as chains,Transmission Chain, sprockets and plate wheels, pulleys, gearboxes, motors,Motor base, couplings, gears and racks. Our product range also covers locking assemblies (clamping elements/locking device), taper bushes, QD bushes, bolt-on hubs, torque limiters, shaft collars, motor bases and motor slides, chain detachers, chain guides, universal joint, rod ends and yokes.

2013年8月15日星期四

Classification of Linear Bearings

    Metal Linear bearing is a low-cost production of linear motion system for unlimited travel in conjunction with the cylinder axis. Since carrying the ball point contact with the shaft, so the use of small loads. With minimal friction ball rotation, which can obtain high-precision smooth movement.
   Plastic Linear bearing is a self-lubricating properties of linear motion system for metal linear bearings biggest difference is that the metal is rolling friction linear bearings, bearings and point contact between the cylinder axis, so that for low-load high-speed movement; while plastic linear bearings are sliding friction between the bearing and the cylindrical shaft surface contact, so this is suitable for high load low speed movement.
   Classification
   一、Standard, clearance adjustable linear bearings, linear bearings open type, elongated linear bearings, linear bearings versatility
   二、Flange linear bearings can be divided into: Round Flange, Flange, oval flange type, orientation Round Flange, Flange oriented approach, oriented oval flange, extended round flange type.
   According to specifications standard points:
   Divided into two series that LM and LME series whose code LM series for Asia, Southeast Asia, Japan, Korea, China and so on. In metric sizes as standard, equipped with a linear axis diameter tolerance is generally h7. LME series of multi-used in Europe, the United States, Germany, Italy and other regions. With inch dimensions as the standard, there are metric dimensions, equipped with a linear axis diameter tolerance is generally g6. Two series of structural features, in addition to different sizes, different diameter tolerance, its structure is largely the same.
Linear Bearing

Linear Bearing



   According to the shape of:
   1. Straight type (shaped like a cylinder, usually with circlip installation for mounting dimensions smaller occasions)
   2. Flange type (end or middle of a mounting flange can be mounted with screws, flange generally divided into round, square and trimming type three)
   3. open type (shape, such as straight, the appearance of an axial slit, the occasion for the need to adjust the gap, and the great opening and a small opening two kinds)
   According to the performance of:
  1. common type (general purpose performance requirements)
  2. Super-type (long-life and high load performance requirements of the occasion)
    Chinabase Machinery is a group of manufacturing facilities, offering one-stop solution for mechanical power transmissions products in China. We can supply a full-range of power transmission products, such as chains, engineering chain,sprockets and plate wheels, pulleys, gearboxes, motors,Tyre Coupling. couplings, gears and racks. Our product range also covers locking assemblies (clamping elements/locking device), taper bushes, QD bushes, bolt-on hubs, torque limiters, shaft collars, motor bases and motor slides, chain detachers,Timing Belt Pulleys chain guides, universal joint, rod ends and yokes.

  Read more:http://www.power-transmissions.com/news.html

Deep Groove Ball bearings and Bearing Construction Works

    Deep groove ball bearings are bearing the most common type. Basic deep groove ball bearing is composed of an outer ring, an inner ring, a set of balls and a group holding structure into. Deep groove ball bearing type has two kinds of single and double row deep groove ball structure also split seal and open two structures, open means bearing structure without seal, sealed deep groove ball into dust seal and oil seal. Dust Gland Material steel stamping, just play simple to prevent dust from entering the bearing raceways. Oil-proof seal for the contact, which can effectively prevent the grease within the bearing spillover.
Single row deep groove ball bearing type code 6, double row deep groove ball bearing code is 4. Its structure is simple, easy to use, is the production of the most common, the most widely used class bearings.

   Works
   Deep groove ball bearings mainly take radial load, but also to support radial load and axial load. When the only radial load, the contact angle is zero. When the deep groove ball bearings with a larger radial clearance, the performance with angular contact bearings can bear large axial load, deep groove ball bearing friction coefficient is small, limit speed is also high.
Linear Bearing

Linear Bearing



  Bearing structure

  Deep groove ball bearing structure is simple, easy to reach compared with other types of high manufacturing precision, so easily into a series of mass production, lower manufacturing costs, the use of extremely common. In addition to basic type deep groove ball bearings, there are a variety of structural variants, such as: Shielded deep groove ball bearings with rubber ring of deep groove ball bearings with snap groove deep groove ball bearings, have installed ball gap large load capacity of deep groove ball bearings, double row deep groove ball bearings.
  Chinabase Machinery is a group of manufacturing facilities, offering one-stop solution for mechanical power transmission products in China. We can supply a full-range of power transmissions products, such as chains, Lifting Chain,sprockets and plate wheels,Motor base , pulleys,Timing Belt Pulleys, gearboxes, motors, couplings, gears and racks. Our product range also covers locking assemblies (clamping elements/locking device), taper bushes, QD bushes, bolt-on hubs, torque limiters, shaft collars, motor bases and motor slides, chain detachers, chain guides, universal joint, rod ends and yokes. Our products are used in many different industry sector, like in automation engineering, drive engineering, conveyor technology, assembly and handling technology, packaging industries, the beverage, food and medical engineering, pharmaceutical production, and laboratory equipment.

2013年8月14日星期三

Concerning the classification of Spherical Ball Bearings

    Spherical Ball Bearings deep groove ball bearing is actually a variant, characterized by its spherical outer diameter surface that can fit into a corresponding concave spherical bearing self-aligning role to play within.
    Spherical bearing priority for applications that require equipment and spare parts for simple cases, such as for agricultural machinery, transportation systems or construction machinery.
     Mainly used to bear radial load mainly radial and axial joint load, generally should not alone bear the axial load, such bearings can be installed separately inner ring (with a whole group of roller and cage) and the outer ring. This kind of bearing does not allow a tilt axis relative to the housing, the radial load appointments will produce additional axial force. This kind of bearing axial clearance of the size of the bearing can work in large, when the axial clearance is too small, the higher temperature; axial clearance is large, bearing easily damaged. Therefore, in the installation and operation of special attention to adjust the bearing axial clearance, if necessary, preloaded mounting, in order to increase the rigidity of the bearing.
Linear Bearing

Linear Bearing


   Classification
   Spherical plain bearings and shaft in accordance with methods of cooperation to points can be divided into three categories:
    One, with the top wire, spherical ball bearing its code: UC200 Series (light series), UC300 Series (heavy series), and deformation of the product UB (SB) 200 series, if the application of environmental fit smaller, usually pick UC200 series, and vice versa then choose UC300 series. Generally spherical ball bearings on the top wire are two, and its angle of 120 °, with the axis of its co-feature is used when the top wire to the top of the shaft, and then play the fixed effects, but their cooperation Environmental requirements are necessary oscillations are small. The spherical ball bearings throughout the match, widely used in textile machinery, ceramic machinery and other production career.
   Second, spherical ball bearings with taper its code: UK200 series, UK300 series. Such spherical ball bearings diameter 1:12 share taper bore, when the use of co-operation with the use of tight sets, such spherical ball bearings features as: the ability to accept less than with the top wire, spherical ball bearings greater load. As tight sets to cooperate with the inner diameter of the same type than with the top wire, spherical ball bearings [1] is smaller, for example, with the top wire, spherical ball bearings UC209 inner diameter of 45mm, the use of co-axial therewith diameter of 45mm which, were replaced with taper if spherical ball bearings, it can only pick diameter of 45mm adapter sleeve, with 45mm adapter sleeve cooperation with taper outer spherical ball bearings only UK210 up (of course, if fit higher then be able to pick UK310's). Thus, UK210 acceptable fit when so much larger than the UC209's more.
     Three with migraine pain outer spherical ball bearing its code: UEL200 series, UEL300 series, SA200 series. Such spherical ball bearings bearing on one end of the primary characteristics of migraine pain has a certain degree, the same degree of migraine pain migraine pain sets to work with. Such bearings can also be said to be special bearings, because of its prime in the agricultural (harvester, straw, thresher, etc.) on the use of such primary spherical ball bearings used in the layout of beating a strong analogy, migraine pain Layout of cooperation can be useful to cut the strong beat.
     Chinabase Machinery is a group of manufacturing facilities, offering one-stop solution for mechanical power transmission products in China. We can supply a full-range of power transmissions products, such as chains, engineering chain,sprockets and plate wheels, pulleys, gearboxes, motors,
V-Belt Pulleys ,couplings, gears and racks,Chain Coupling. Our product range also covers locking assemblies (clamping elements/locking device), taper bushes, QD bushes, bolt-on hubs, torque limiters, shaft collars, motor bases and motor slides, chain detachers, chain guides, universal joint, rod ends and yokes. Our products are used in many different industry sector, like in automation engineering, drive engineering, conveyor technology, assembly and handling technology, packaging industries, the beverage, food and medical engineering, pharmaceutical production, and laboratory equipment.

Bearing Pedestal Frequently Asked Questions

   Wear problems
   Bearing wear as the most common problem, bearing wear and tear is also frequent.
   Repair method
   The traditional methods are generally used can be machined after welding to repair, the welding surface of the part will reach very high temperatures, resulting in warp or crack, caused by machining to obtain dimensions greatly extended downtime. The use of polymer composites Fu World Blue-site repair, neither heat affected, repair thickness is unrestricted, the product has the abrasion resistance and metal materials do not have the concession, ensuring repair parts in contact with a hundred percent, reduce shock and vibration equipment, to avoid the possibility of wear and tear. Field repair, avoiding machining way for businesses to save a lot of down time, creating huge production value.
Linear Bearing

Linear Bearing


   Repair process
   Very simple, usually only four steps:
  1.Surface treatment, will be required to repair the bearing surface except oil, in addition to moisture;
  2. Harmonic restoration materials;
  3. Smear material, the material spread evenly in the bearing repair parts, filling solid;
  4 Wait material is cured, may be appropriate to accelerate the heating surface material is cured.
   General wear bearing chamber completed within 3-6 hours to fix, easy to learn, no special equipment and specialized training, compared to laser welding, cold welding and other "advanced" technology saves time and effort, costs only a general repair costs / 5-1/10, field repair is reduced equipment maintenance time and transportation costs.
   Chinabase Machinery is a group of manufacturing facilities, offering one-stop solution for mechanical power transmission products in China. We can supply a full-range of power transmissions products, such as chains, sprockets and plate wheels, pulleys, gearboxes, motors, couplings, gears and racks. Our product range also covers locking assemblies (clamping elements/locking device), taper bushes, QD bushes,Flexible couplings, bolt-on hubs, torque limiters, shaft collars, motor bases and motor slides, chain detachers, chain guides, universal joint, rod ends and yokes,V-Belt Pulleys. Our products are used in many different industry sector, like in automation engineering, drive engineering, conveyor technology, assembly and handling technology, packaging industries, the beverage, food and medical engineering, pharmaceutical production, and laboratory equipment.