2014年6月25日星期三

The Factor safety control of steam valve

       Chinabase Machinery is a group of manufacturing facilities, offering one-stop solution for mechanical power transmission products in China. 
      Our product range also covers locking assemblies (clamping elements/locking device), taper bushes, QD bushes, bolt-on hubs, torque limiters, shaft collars, motor bases and motor slides, chain detachers, timing belt pulleys ,chain guides, universal joint, rod ends and yokes. 
     Hangzhou Chinabase Machinery Co., Ltd specializes in manufacturing all kinds of v belts, rubber timing belts (synchronous belts), auto timing belts, double-sided tooth synchronous belts, s step less speed change belts, multi-wedge belts, motorcycle V-belts, auto V-belts and various cutting V-belts, flat belts etc rubber drive belts and its auxiliary pulley series products.
     The safety rate control
     Steam as the two energy important, has been widely used in many industrial fields. The consumption of coal accounts for theproduction of steam system of 1/3, has become an important field of energy consumption. The steam trap is an important guarantee ofsteam to the normal operation of equipment, is the condensation of water recycling, energy conservation an important self operated control valve. Many kinds of traps, can be roughly divided into the float type traps, thermostatic type steam trap, thermodynamic type steam cabinet, inverted bucket trap etc..
     The safety rate, which is in determining the capacity of steampressure reducing valve, safety coefficient of steam using equipment actual condensation water quantity and the markedcapacity error but also to ensure that the steam pressure reducing valve can work normally and estimation. This rate is simply not to be provided from the theory, can not be obtained by calculation is notderived from experience data. Generally speaking, the safety ratethe best way is to ask directly valve manufacturer. If the steampressure reducing valve, the safety rate chosen properly, so that the steam pressure reducing valve capacity of excessive or insufficient, can produce very adverse consequences.
Engineering Chain
Engineering Chain
    Safety factor is too large
   1 of the steam valve capacity increased cost convention.
   2 if the steam valve intermittent movement, capacity over the general assembly so that the valve action cycle lengthened, the average condensation water retention increase, reduce the ability to use steam equipment.
   3 for as float type traps as continuous (proportional) steam trapvalve action, because the valve flap opening is small, large capacitywill make the seat have a galling (high speed fluid through a narrow slit, contact corrosion, and forming a trench), caused by leakage of the valve seat damage.
    4 so that the steam pressure reducing valve life expectancy.
    The safety rate is too small
   1 cannot adapt to load changes of steam using equipment, make the operation efficiency significantly reduced.
   2 by condensation of water pressure reducing valve often reach the highest limit, so that the valve flap and valve seat is easy to produce corrosive injury.
   3 so that the steam pressure reducing valve life expectancy.

2014年6月24日星期二

The Use of steam valve

      Valve is a kind of regulation and control of intelligent piping pressure valve by the media's own energy. For the life of water supply, fire water supply and other industrial water supply system,through the decompression valve guide valve, you can adjust the main valve outlet pressure. 
       Outlet pressure is not due to changes inthe inlet pressure, inlet flow and change, safe and reliable tomaintain the set outlet pressure will be planted, and can adjust the settings to achieve the purpose of decompression according to need. The decompression valve precision, stable performance,safety and reliability, convenient installation and adjustment, long service life.
Basic Rubber Tensioner

Basic Rubber Tensioner

      The main control valve main valve fixed outlet pressure, outlet pressure the main valve is not due to inlet pressure changes, notbecause of the main valve changes in export flow to change itsexport pressure, to improve the system operating conditions andpotential water-saving effect, according to statistics about 30% of its water-saving effect. Suitable for industrial water supply, fire water supply and water pipe network system. Widely used in high-risebuilding, city water supply network of high pressure areas, mines and other occasions, to ensure water supply system water point of access to appropriate pressure and flow.
   Chinabase Machinery is a group of manufacturing facilities, offering one-stop solution for mechanical power transmission products in China. We can supply a full-range of power transmission products, such as chains, sprockets and plate wheels, pulleys, gearboxes, motors, couplings, timing chain,gears and racks. Our product range also covers locking assemblies (clamping elements/locking device), taper bushes, QD bushes, bolt-on hubs, torque limiters, shaft collars, motor bases and motor slides, chain detachers, chain guides, universal joint, rod ends and yokes. 
     China manufacturer of Universal joints, Specialist in: coupling Universal joints, U-joint China, Universal coupling, Cardan joint. 

The Performance specification and classification of steam valve

       Chinabase Machinery is a group of manufacturing facilities, offering one-stop solution for mechanical power transmission products in China. We can supply a full-range of power transmission products, such as chains, sprockets and plate wheels, timing belt,pulleys, gearboxes, motors, couplings, flexible coupling,gears and racks. Our product range also covers locking assemblies (clamping elements/locking device), taper bushes, QD bushes, bolt-on hubs, torque limiters, shaft collars, motor bases and motor slides, chain detachers, chain guides, universal joint, rod ends and yokes. 
     Performance specification
    Characteristic
    A body can be installed and exchange of multiple pilot valve in thepressure at the same time, temperature control, the upstream pressure control, remote switch control etc..
    1 the maximum pressure ratio reaches as high as 20 ∶ 1, twosegment decompression used a section can be realized.
   2 because of the film, the external detection structure, can be two times the side pressure control stability.
   3 because of the Cv value, flow and control ability to leap increase,than the usual nominal diameter 1 ~          2 a number of products can also be used.
   4 as the valve is a single spherical, the sealing performance,leakage is minimal.
    5 low pressure management below 0.02 MPa.
timing belt
timing belt
    Classification
    According to the structure can be divided into the form ofdiaphragm, spring diaphragm, piston, lever and bellows; according to the seat number can be single and two seater; according to the location of the disc can be divided into positive action and reaction.
     Many kinds of valve, common are: the pilot piston valve, diaphragm valve, bellows type relief valve, proportional valve, self operatedpressure reducing valve, direct acting piston valve, back pressure regulating valve and so on. They are working for different media.

The Other requirements for gas pressure reducing valve

      Chinabase is able to offer custom, cost-optimized solutions in accordance with customer drawings - such as ready-to-install machine parts and profiles - in addition to our standard products. Our internal Application Technology department and field staff are happy to provide free advice on custom solutions.
     We can supply a full-range of power transmission products, such as chains, timing chain,sprockets and plate wheels, pulleys, gearboxes, motors, couplings, gears and racks.Our product range also covers locking assemblies (clamping elements/locking device), taper bushes, QD bushes, bolt-on hubs, torque limiters, shaft collars, motor bases and motor slides, chain detachers, chain guides, universal joint, rod ends and yokes. 
   Gas pressure reducing valve is a specialized device automatically reduce the pipeline pressure, the liquid pressure pipe before the valve to the valve after the piping high to reduce the required level.The construction of many types of valves, in the form of the structure can be divided into film, spring diaphragm, piston, lever and bellows. According to the seat number can be single and two seater. 
      According to the location of the disc can be divided intopositive action and reaction. According to the media can be divided into nitrogen gas pressure reducing valve, pressure reducing valve,hydrogen oxygen valve etc.. The basic principle is that the role of valve by valve within the local resistance to water flow to reduce thewater pressure, water pressure drop range from film to connect the valve or piston on both sides of the import and export automatically adjust the water pressure. Set than the decompression principle is to use the floating piston in the hydraulic valve body than the control, import and export and import & export side than the end of decompression piston area ratio is inversely proportional, this valvework smoothly without vibration, so that the domestic valve production technology to further improve the;
Fluid Couplings
Fluid Couplings
    Other requirements
1, the nominal pressure: 1.0MPa, 1.6MPa, 2.5MPa
2, shell test pressure: P=1.5PN
3, the seal test pressure: P=1.1PN
4, the outlet pressure regulating valve: PN1.0MPa 0.09~0.8MPa
PN1.6MPa control valve 0.10~1.2MPa
PN2.5MPa control valve 0.15~1.6MPa
5, suitable medium: water
6, applicable temperature: 0 ℃ ~ 80 ℃

The Pilot type valve and direct acting overflow valve pressure relief valve

      Chinabase Machinery is a group of manufacturing facilities, offering one-stop solution for mechanical power transmission products in China. Our product range also covers locking assemblies (clamping elements/locking device), taper bushes, timing chain,QD bushes, bolt-on hubs, torque limiters, shaft collars, motor bases and motor slides, chain detachers, chain guides, universal joint, rod ends and yokes. 
     China Gears and racks manufacturer, we can supply: Spur Gears, Bevel Gears, Worm Gears, Helical Gears, Automobile Gears, Agricultural machinery gears, Spiral Bevel Gears, Helical Bevel Gear, Rack
Working principle
Pressure relief valve
    1 pilot valve
When the valve's output pressure higher or larger diameter, with a direct voltage regulator spring, the spring stiffness is too large, the flow changes, the output pressure fluctuations, the structure of valve size will increase. In order to overcome these shortcomings,pilot type valve can be used. Pilot valve works with the direct actingtype of basically the same. The use of the pilot gas pressure regulator valve, is composed of a small direct acting pressure reducing valve supply. If the small direct acting pressure reducing valve is installed in the valve body, then known as the internal pilot valve; if a small direct acting pressure reducing valve installed in the main valve body, then known as the external pilot type valve.Internal pilot valve compared with direct acting pressure reducing valve, the valve to increase the nozzle flapper is composed of a nozzle 4, baffle 3, the fixed throttle hole 9 and the gas chamber Bamplification. When the distance between the nozzle and bafflesmall changes occur, they will make B, the pressure in the root of significant changes occurred, causing diaphragm 10 has a larger displacement, to control the spool 6 moves up and down, so that the intake valve port 8 to open or close the small, increase the sensitivity of the spool control, namely to improve regulation accuracy.
Timing belts

Timing belts

The working principle of the external pilot type valve with the direct acting type the same. Outside the main body and a small direct acting pressure reducing valve (Chart Show), by which to control the main valve. This kind of valve is suitable for 20mm or more in diameter, distance (within 30m), high, dangerous place, the regulator difficult situations.
     2 direct acting overflow valve pressure relief valve
P1 pressure of compressed air, from the left input port 10 through the throttle valve, pressure drop for P2 output. The size of the P2by the pressure regulating spring 2, 3 for adjustment. Clockwiserotation knob 1, 2, 3 and the diaphragm compression spring 5 to the spool 8 down, increasing the valve opening 10 increase P2. If the counter clockwise rotation knob 1, the opening degree of valve port 10 decreases, P2 decreases.
If the transient increase in P1, P2 will increase, 6 within the diaphragm chamber pressure increases, the diaphragm 5 to generate a corresponding increase in thrust, the thrust ofdestruction of the original balance of force, the diaphragm 5 to move, a small flow through the overflow hole 12, exhaust vent 11.Shift in the diaphragm at the same time, because of the role of the reset spring 9, the spool 8 is also moving up, off the small intake valve port 10, cutting the role of increased, so that the output pressure drop, until a new equilibrium until the output pressure,back to the original value. Instantaneous pressure drop if the input,output pressure drop, the diaphragm 5 down, down along the spool 8, the intake valve port 10 to open, the throttling effect is reduced,so that the output pressure is basically back to the original value.
      Counterclockwise rotation knob 1. The regulating spring 2, 3 relaxation, thrust gas acting on the diaphragm 5 is greater than the spring force surge, patch up the music, by the action of the reset spring off the intake valve port 10. Then turn the knob 1, an air inlet valve core 8 of the top 4 and the relief valve seat will be torn off,diaphragm chamber 6 in the compressed air through the overflowhole 12, exhaust vent 11, the valve is no output.

2014年6月22日星期日

Introduction the Note of Pressure relief valve

    Matters needing attention
   1 in order to facilitate the operation and maintenance, the valve installed in the level normally upright pipe.
   2 valve must be installed with flow Party strictly in accordance withthe direction arrow on the body
To the same. If the water is not clean, contain some impurities, mustinstall the filter in the upstream of the intake valve.
   3 in order to prevent over pressure valve after the pressure from the valve outlet, shall be not less than the installation of a pressure reducing valve 4M.
   4 valve back to play a role only in the pipeline, in order to prevent water hammer damage, small expansion tank can be installed, to prevent damage to pipes and valves, filters must be installed before the inlet valve, the expansion tank must be installed after the valve outlet!
Roller Chains Guide

Roller Chains Guide 

    5 if you need to install the valve in the hot water system, you mustcheck valve is installed between the valve and expansion tank. This is to allow expansion due to thermal expansion tanks absorb theincreased volume of water, but also to prevent water backflow valveor pressure fluctuations on the impact, to ensure that the valvework for a long time.
    Chinabase Machinery is a group of manufacturing facilities, offering one-stop solution for mechanical power transmission products in China. 
    Our product range also covers locking assemblies (clamping elements/locking device), taper bushes, QD bushes, bolt-on hubs, torque limiters, shaft collars, timing belt,motor bases and motor slides, chain detachers, chain guides, universal joint, rod ends and yokes. 
    Chinabase is able to offer custom, cost-optimized solutions in accordance with customer drawings - such as ready-to-install machine parts and profiles - in addition to our standard products. Our internal Application Technology department and field staff are happy to provide free advice on custom solutions.

The operation Pressure relief valve

    Operation
    1 to avoid retention dirt, debris into the vacuum valve protection system. Decompression system pipe network new or renovation projects, it is likely the remaining sand, flax, sundries. Before operation, the general should be rinsed with water, to meet the requirements of clean, finally mounted on the pressure reducingvalve and filter, so as to avoid the debris into the valve, stop valve card core. In the system into the work, ensure the smooth water flowvacuum system or not, has close relationship with set filters on the system capacity, such as the adsorption filter is serious debris, it will affect the valve work, this must be regular inspection of the filter,the timely removal of contamination. Practice shows that this work must be 2 to 3 months once, some adjustable (spring type, film type) valve, the main valve or valve itself set the filter, also need regular cleaning filter.
     2.1 prepared with 1 regular rotation of the valve group should work.Most high-rise building water supply valve vacuum system, is the water supply vertical partition set, generally located in each district mains water supply. Considering the water safety of many users(residential each partition has dozens of hundreds of families,public buildings such as hotels, restaurants, each partition hasdozens of rooms...... Design), the valve should be two sets of parallel installation (1 with 1 for preparation). Decompression pathon both sides with gate valve or butterfly valve, which can open and close any relief channel, for the juxtaposition of two sets of valve channel can work, regular exchange of one month rotation, hold time decompression channel scaling stagnant water, vacuum components will be stuck valve failure.
     3 should be immediately removed the product gas pipeline. When the air into the vacuum pipe or pipe network changes with the pressure inside the gas separated from water, when the water pressure within the region the user is very unstable; most negative point in a water supply device is the rapid pressure changes, there isPresenting false peak pressure, sometimes pumping water, and pipe network with impact sound. Produce this phenomenon, will affect the gas water heaters, electric water heater, stable work, will be seriously damaged; the various toilet appliance inlet connectingpipe damage is also great, so the tube explosion incidents have occurred; some water can not be measured correctly, there is not water users, water will continue to rotate. To prevent this kind of accident, should check the roof water tank water level life of water mains are fulfilled, such as outlet does not meet the water tank will produce a rotating water, inhalation of air. The lowest water leveleliminate this failure to adjust the water tank liquid level controllerelevation, experience shows that generally the lowest level from the outlet should be not less than 0.3m. Open the settings can also be repeated in the pressure gauge bleed plug partitions,decompression system on both sides, to have entered the network of air slowly discharge. If these measures are taken, also appeared in some partition duct endings following the water heater of the phenomenon, can be equipped with automatic exhaust device at these sites.
     4 note that the decompression valve protection system. No matter choose or adjustable proportional valve, the decompression ratio P1 ∶ P2 shoulds not be too big, the general should be controlled at 5 ∶ 1. Exceed this range is easy to produce cavitation phenomenon,damaged valves, squeak noise. Some piston valve, the valve on its processing factory in a hole of about 1.5mm in diameter, and its function is to let the spool to play through the suction effect,maintenance and management should pay attention do not plug the holes to live, or affect the normal operation of valve.
    5 to strengthen the management of valve protection system inspections, to observe the work of reducing valve itself is dynamic.Close valve before the valve after the pressure value,, indicating that the valve itself is defective. The plane piston valve spool and the body of the rubber seal damage; film type adjustable pressure reducing valve and main valve diaphragm damage cracks and O ring, and the pilot valve connecting pipe blockage, resulting in vacuum valve action is weakened or failure. The partition network harm is great, especially many water equipment may be due to overpressure and blast pipe, must be timely repair. Proportional(piston type) valve body through the suction holes such as the leak of more than, show spool gear O type sealing ring is worn, to replace the seal. But in repair disassembly decompression element,be careful, change the seals; clean up debris, should be in the light of its general trend, with a metal rod, valve stem pry not hard.
    The activities of parts, the use of wood and wood handle hammer percussion vibration, slowly remove the valve internals. After re installation repair, and valves must be consistent with the flow of instructions.
Fluid Couplings
Fluid Couplings
   6 pay attention to check the proportional valve installation position.Design and installation position is wrong senior internal relief valve,there will be pressure reducing valve after the pressure fluctuated,pipe network pressure deviation from the allowable range, with the destruction of shower, the user water pipe burst and damage and other accidents; sometimes flow not free, the emergence of the phenomenon of water and no law within the zone, affecting users of water. A similar accident, check the vacuum valve district water supply system, it can find; removing valve filter element is not unusual; some even suspect that the property management unit of the technical performance of the valve, multiple exchange new valve, but also solve the problem. When the installation location is reasonable to the design check the proportional pressure reducing valve, the existence of an inverted siphon phenomenon carefully check the network system, namely the partition the output pipeline of similar elevation. Such cases in the main, auxiliary building with a roof water tank, water supply system under a very easy to appear.These problems found, could be considered.
     Chinabase Machinery is a group of manufacturing facilities, offering one-stop solution for mechanical power transmission products in China. We can supply a full-range of power transmission products, such as chains, sprockets and plate wheels, pulleys, roller chain,gearboxes, motors, couplings, gears and racks. Our product range also covers locking assemblies (clamping elements/locking device), taper bushes, QD bushes, bolt-on hubs, torque limiters, shaft collars, motor bases and motor slides, chain detachers, chain guides, universal joint, rod ends and yokes.